Production process control
Key production stages, such as size measurement and strength testing, are monitored online to ensure product compliance at each stage. We implement real-time monitoring during processes like heat treatment and welding to ensure that process parameters align with design specifications.
Finished product quality test
100% inspection of finished products, including dimensions, strength, and resistivity, ensures that the product pass rate is above 99%.
* Chemical composition analysis: We have two spectrometers for confirming product compositions through spectral analysis.
* Structural analysis: Equipped with an electron microscope, we can analyze the microscopic structure of materials.
* Mechanical performance testing: Tests include tensile, impact, and elasticity assessments.
* Non-destructive testing: We use an X-ray inspection machine for scanning, radiographic testing, and methods like magnetic particle or penetration testing to ensure the products are free from cracks, porosity, or other defects.
* Appearance inspection: We check the surface of the products for smoothness, and ensure there are no scratches, rust, or other surface defects.